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Supplier Homepage > Products > Coke Furnace Rock Wool Production Line
Coke Furnace Rock Wool Production Line
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product: view count: 66Coke Furnace Rock Wool Production Line 
unit price: Negotiable
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period for delivery: Consignment Deadline days
Expiry date: Long Effective
last update: 2025-02-05 23:27
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Advantages of coke furnace rock wool production line

1. High efficiency and energy saving:

SUNTHERM coke furnace rock wool production line adopts advanced melting and fiberization technology, which can effectively utilize the heat energy generated by coke, improve melting efficiency and reduce energy consumption. At the same time, the automated control system makes the entire production process smoother, reducing unnecessary energy consumption and waste.

 

2. Environmental protection and cleanliness:

SUNTHERM coke furnace rock wool production line is equipped with an efficient exhaust gas treatment system, which can effectively filter and purify the exhaust gas generated during the production process, reducing pollution to the environment.

3. Stable product quality:

SUNTHERM coke furnace rock wool production line ensures the uniformity and stability of rock wool products by precisely controlling key parameters such as raw material ratio, melting temperature, and fiberization speed. This helps to improve the thermal insulation, heat insulation, and sound insulation properties of the product and meet a wider range of application needs.

 

4. Flexible customization:

SUNTHERM coke furnace rock wool production line can adjust the density, thickness, length and other specifications of rock wool products according to the specific needs of different customers, and provide personalized customization services. This flexibility enables the product to be widely used in many fields such as construction, industry, and transportation.

5. High degree of automation:

SUNTHERM coke furnace rock wool production line adopts highly automated production equipment. From raw material input to finished product output, the entire process requires almost no human intervention, which greatly improves production efficiency and safety. At the same time, automated production also reduces labor costs and improves the competitiveness of enterprises.

 

6. High resource utilization:

SUNTHERM coke furnace rock wool production line can make full use of industrial waste such as slag and basalt as raw materials, which not only reduces waste emissions, but also realizes the recycling of resources, which is in line with the concept of sustainable development.

 
Production process of coke furnace rock wool production line

 

 

 
Available product range

 

Annual Output

30,000-80,000 tons of products/year

Maximum product width

2400 mm

Minimum product width

600 mm

Minimum product thickness

30 mm

(50 mm for exterior wall panels)

Maximum product thickness

200 mm

Minimum bulk density

40kg/m3

Maximum bulk density

200 kg/m3

Minimum density per square meter

3 kg/m2

Maximum density per square meter

15 kg/m2

Fiber diameter

4-7 μm

Slag ball content (> 0.25 mm)

<10%

*It can be customized according to customer requirements

 

 
Description of important equipment

Coke cupola

The coke cupola manufactured by SUNTHERM has the characteristics of high calorific value and stable combustion. Coke combustion can provide a stable heat source to ensure smooth raw material smelting. This is crucial for the continuous operation of the rock wool production line and stable product quality.

Coke produces less ash during combustion, which is conducive to reducing the formation of slag, thereby increasing the metal recovery rate. In rock wool production, the increase in metal recovery rate means the improvement of raw material utilization, thereby reducing production costs.

The coke cupola consists of a furnace body with a water-cooled jacket, a furnace bottom door and an opening device, a furnace bottom iron discharge port and an opening device, a blast port and an air ring, a siphon flow port, an upper furnace body, a distribution device, and a feeding port.

Curing furnace

The curing furnace produced by SUNTHERM uses far-infrared heating technology, which can directly heat the rock wool, reduce the loss of heat energy, and improve the heating efficiency. At the same time, it may also be combined with hot air circulation technology to ensure uniform temperature distribution in the furnace and further improve the heating effect.

The curing furnace is equipped with a high-precision temperature control sensor that can monitor the temperature in the furnace in real time and make precise adjustments according to the preset process parameters. The temperature control system adopts advanced algorithms and control strategies, which can automatically adjust the heating power and temperature curve according to the characteristics of rock wool and the requirements of the curing process to ensure the stability and consistency of the curing process.

The curing furnace is equipped with an automatic control system, which realizes fully automated operation from heating, curing to cooling, reduces manual intervention, and improves production efficiency and product quality.

The curing furnace also has remote monitoring and fault diagnosis functions, which can monitor the operating status and performance parameters of the equipment in real time, detect and handle abnormal situations in time, and ensure the stability and safety of the production process.

* Coke cupola in production
* Coke cupola that has been used for 13 years
*36m curing furnace
 
SUNTHERM Culture

 

SUNTHERM, the full name is Zibo Soaring Universe Refractory&Insulation Materials Co., Ltd., has been committed to the research, production and application of Chinese refractory materials since its establishment in 1993. We not only focus on product research and development and innovation, but also pays more attention to the shaping and dissemination of corporate culture, striving to maintain steady progress in the fierce market competition and continue to lead the industry trend.

The main building of the SUNTHERM rock wool production line factory was designed by a famous Chinese design master. The core of the design concept is to pay attention to the physical and mental health of employees and create a safe, comfortable and healthy working environment. It adopts a modern and simple architectural style to reflect the openness and innovative spirit of the enterprise. A corporate culture wall is set up inside to display the company's history, vision, values, etc., to enhance employees' sense of belonging and team spirit. A green ecological landscape is set up around the main building of the factory to enhance the corporate image and create a pleasant working environment.

SUNTHERM has a broad meaning: The "SUN" represents an endless supply of power and the concept of environmental protection. The "THERM" represents the attitude of our service and the spirit of continuous innovation. We hope to provide customers with more environmentally friendly equipment, and we always regard environmental protection and innovation as the company's long-term development goals. After years of hard work, we have developed into a one-stop service company integrating scientific research, production, sales and logistics.

 

 
SUNTHERM Rock wool production line factory equipment
Messer laser cutting machine
Mobile spray booth
lathe
lathe

CNC Sawing Machine

 

 
Equipment certificates

 

 

 
Coke furnace rock wool production line layout

 

 

 
FAQ

 

Q: How long is the warranty period of your rock wool production line?

A: SUNTHERM promises a lifetime warranty for the production line

Q: Is the melting furnace of the rock wool production line produced by our company?

A: Yes, the three melting furnaces provided by our company are all independently developed and manufactured by our company

Q: How to ensure that the raw material components are mixed immediately before entering the electric furnace?

A: There is a belt conveyor under the raw material storage area. The raw materials are fed into the belt conveyor for mixing. Through the dryer, the raw materials are mixed in it and completely mixed together.

Q: What is the melting capacity of the furnace?

A: The melting capacity of the melting furnace of the rock wool production line can be customized according to customer requirements, usually about 30,000-80,000 tons

 

 
The world's leading supplier of rock wool equipment

 

SUNTHERM is the world's leading supplier of rock wool equipment. We have witnessed the continuous leaps in technology and innovation, which not only promoted the development of the rock wool industry, but also made indelible contributions to the global construction, industrial insulation and energy conservation and emission reduction. With our profound industry experience and superb craftsmanship, we continue to develop efficient, environmentally friendly and intelligent rock wool production equipment, effectively improving the quality and production efficiency of rock wool products. With the increasing global attention to sustainable development and green building concepts, we are leading rock wool materials to a greener, low-carbon and multifunctional direction with a forward-looking perspective. Here, we have reason to believe that through continuous technological innovation and win-win cooperation, we will continue to write a glorious chapter in the rock wool industry and contribute to building a better living environment.

 

http://www.suntherm-insulation.com/

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